Medical Devices
Micro-Surgical End Effector
Challenge: Machining 17-4PH steel with features under 100µm. Achieved ±0.002mm tolerance with zero burr requirement via specialized EDM processes.
Precision: 2µmHigh-precision manufacturing services for the next generation of instruments. Specializing in micromachining, multi-axis CNC, EDM, and advanced surface finishing to deliver sub-micron accuracy.
5-axis simultaneous milling and Swiss-style turning for complex geometries. We maintain tolerances as tight as ±0.002mm across titanium, stainless steel, and aerospace alloys.
Electrical Discharge Machining for ultra-fine details and hard materials where traditional cutting fails. Ideal for internal sharp corners and micro-slots in instrument-grade components.
Specialized tooling for features down to 50 microns. Surface grinding ensures planarity and surface finishes up to 0.1 Ra for optical and fluidic interfaces.
Integration of mechanical components, sensors, and optics in a controlled environment to ensure zero contamination for sensitive instrumentation.
Real-time laser interferometry and probe-based checks during the machining cycle to verify critical datums.
Automated Coordinate Measuring Machine analysis with sub-micron resolution for full GD&T compliance.
High-magnification digital microscopy to verify surface integrity and edge quality at 1000x zoom.
Generation of full material certs and inspection reports, ensuring 100% traceability for every serial number.
| Material Category | Supported Alloys | Tolerances (Linear) | Surface Finish (Ra) |
|---|---|---|---|
| Stainless Steels | 316L, 17-4 PH, 440C | ± 0.0025 mm | 0.1 - 0.4 µm |
| Titanium Alloys | Grade 5 (Ti6Al4V), Grade 23 | ± 0.003 mm | 0.2 - 0.6 µm |
| Specialty Alloys | Inconel 718, Kovar, Nitinol | ± 0.005 mm | 0.4 - 0.8 µm |
| Ceramics & Glass | Alumina, Zirconia, Macor | ± 0.010 mm | 0.05 - 0.2 µm |
Design for Manufacturing review and rapid functional prototypes. Lead time: 5-10 days.
Small batch validation (5-20 units) to freeze process parameters and inspection protocols.
High-volume automated manufacturing with continuous statistical process control (SPC).
Ongoing change control management and inventory buffering for long-term instrument programs.
Challenge: Machining 17-4PH steel with features under 100µm. Achieved ±0.002mm tolerance with zero burr requirement via specialized EDM processes.
Precision: 2µmChallenge: Maintaining parallelism across 300mm for laser alignment. Solved through cryogenic stress relieving and precision grinding to 0.5 arc-seconds.
Alignment: <1" ArcChallenge: Complex internal fluidic channels in Titanium Grade 5. Achieved 0.2 Ra internal finish using advanced abrasive flow machining.
Finish: 0.2 RaChallenge: Zero-particle requirement for cleanroom use. Implemented multi-stage ultrasonic cleaning and vacuum-sealed packaging protocols.
Yield: 99.8%Submit your technical drawings (STEP, DXF, or PDF) for a comprehensive DFM review. Our engineering team specializes in instrument-grade tolerances and complex material selection.